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 Photovoltaic Combiner Boxes
BCBC/BCBCT* Series Compact Combiner Boxes
Features
* * * * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 2 to 6 Input circuits Continuous duty rated at 600Vdc 600Vdc Midget fuses** for overcurrent protection Finger-safe Cooper Bussmann modular fuse holders*** NEMA 4X Polycarbonate enclosure Ground blocks included External mounting feet included Operating temperature -40C to 50C Common configurations in stock for fast shipment
BCBC Series Compact Box
Specifications
Number of Input Circuits Input conductor range Number of output conductors Output conductor range Max rated current (DC continuous) Max fuse size Enclosure dimensions (in), Weight 2 to 3 6-14AWG 1 6-14AWG 76A 25A 6.5x6.5x4, 4 lbs 4 6-14AWG 1 6-14AWG 76A 20A 6.5x6.5x4, 4 lbs 5 to 6 6-14AWG 1 6-14AWG 76A 12A 6.5x9.5x4, 4 lbs
Part Number System Compact Combiner Box Part Number System Example: BCBC-04-10P = B C B C - 0 4 - 1 0 P ____ __ __ _
Series Prefix BCBC - Compact Combiner Box Number of Poles 02 03 04 05 06 Fuses (Amps) 00 - No Fuses Included 01 02 05 06 08 09 10 12 15 Enclosure P - NEMA 4X (Polycarbonate) 03 20 04 25 (see Max fuse size in table)
Typical Layout
Compact BCBC Series
2 to 6 Circuits BCBC-04-00P Pictured
* BCBC Combines negative inputs with a jumper. BCBCT allows negative inputs to pass through to the outputs without being combined. ** See Data Sheet 2038 (DCM) or 2020 (KLM) for details. *** See Data Sheet 2053 for details. Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. Total system ampacity (poles x fuse amp rating) may not exceed 76 amps. When fuses are specified, 600Vdc midget fuses are installed in holders.
1210
BU-SB101341
Page 1 of 6
Data Sheet 2054
BCBS 600Vdc and 1000Vdc Series Standard Combiner Boxes
Features * 4 to 24 Input circuits * 600Vdc or 1000Vdc Rated units * Finger-safe Cooper Bussmann modular fuse holders* * Configured for both positive and negative grounded arrays * Single or dual 90C output terminals * Negative input terminal blocks * Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets * Operating temperature -40C to 50C * Common configurations in stock for fast shipment**
BCBS Series Standard Box
Specifications
Voltage Rating standard Fuse type Number of input circuits Input conductor range Number of output conductors Output conductor range Max fuse size Max rated current (DC continuous) Steel enclosure dimensions (in), weight Fiberglass enclosure dim. (in), weight 600Vdc Series Listed to UL1741 cETL Certified to CSA Standard C22.2 No. 29 600Vdc Midget fuses*** 4 to 12 16 20 to 24 4-16AWG 4-16AWG 4-16AWG 1 or 2 1 or 2 1 or 2 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 25A 20A 20A 310A 400A 400A 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs 1000Vdc Series IEC Rated Components Self-Certified Fuse Gear 1000Vdc PV fuses 4 to 12 16 20 to 24 4-16AWG 4-16AWG 4-16AWG 1 or 2 1 or 2 1 or 2 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 25A 20A 20A 310A 400A 400A 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs
Series Prefix BCBS - Standard Combiner Box Blank - for 600Vdc systems K - for 1000Vdc systems Number of Poles 04 08 12 16 20 24 600Vdc Fuses (Amps) 00 - No Fuses Included 01 02 05 06 08 09 10 12 15 1000Vdc Fuses (Amps) 01 02 03 04 05 06 08 Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc S10 - 1000Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact
* ** ** ***

Part Number System Standard Combiner Box Part Number System Example: BCBSK-12-10F = B C B S K - 1 2 - 1 0 F S 0 6 R ____ _ __ __ _ ___ _
Typical Layout
03 20 10
04 25 (see Max fuse size in table) 12 15 (see Max fuse size)
Standard BCBS Series
4 to 24 Circuits BCBS-12-00F Pictured
See Data Sheet 2053 for details. Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. See Data Sheet 2038 (DCM) or 2020 (KLM) for details. See Data Sheet 720110 for details. 12 Circuit inputs are limited to 20A fuses. Total system ampacity (poles x fuse amp rating) may not exceed 400 amps. When fuses are specified, 600Vdc midget fuses are installed in holders.
1210
BU-SB101341
Page 2 of 6
Data Sheet 2054
BCBD Series with Integrated Disconnect
Features
* * * * * * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 28, 55, 75, 150 and 245A Integrated disconnect switches 4 to 24 Input circuits Continuous duty rated at 600Vdc 600Vdc Midget fuses* for overcurrent protection Finger-safe Cooper Bussmann modular fuse holders** Configured for both positive and negative grounded arrays Single or dual 90C output terminals Negative input terminal blocks Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets Operating temperature -40C to 50C Common configurations in stock for fast shipment***
BCBD Series Integrated Disconnect Box
Specifications
Disconnect Rating (Amps) Number of input circuits Input conductor range Number of output conductors Output conductor range Max fuse size Steel enclosure dimensions (in), weight Fiberglass enclosure dimensions (In), weight 28A 4 4-14AWG 1 or 2 2/0-14AWG 30A 12x10x6, 15 lbs 14x12x6, 12 lbs 55A 4 4-14AWG 1 or 2 2/0-14AWG 30A 12x10x6, 15 lbs 14x12x7, 12 lbs 75A 4 to 12 4-14AWG 1 or 2 350kcmil-6AWG 30A 20x20x6, 42 lbs 20x16x8, 28 lbs 150A 4 to 24 4-14AWG 1 or 2 350kcmil-6AWG 6A to 30A 20x20x6, 50 lbs, or 20x24x6, 50 lbs 24x20x18, 35 lbs, or 24x24x10, 35 lbs 245A 4 to 24 4-14AWG 1 or 2 350kcmil to 6AWG 10A to 30A 24x24x6, 55 lbs 24x24x8, 40 lbs
BCBD - Combiner Box w/ Disconnect 28 55 75 150 245 08 12 16 20 24 00 - No Fuses Included 01 02 03 04 05 06 08 09 10 12 15 20 25 (see Max fuse size in table) Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc S10 - 1000Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact
* See Data Sheet 2038 (DCM) or 2020 (KLM) for details. ** See Data Sheet 2053 for details. *** Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. Depends on the number of input strings: - BCBD150 (ckt/max A): 4/30A, 8/15A, 12/12A, 16/8A, 20/6A, 24/6A - BCBD245 (ckt/max A): 4/30A, 8/30A, 12/20A, 16/12A, 20/12A, 24/10A Total system ampacity (poles x fuse amp rating) may not exceed ampacity of selected disconnect switch. When fuses are specified, 600Vdc midget fuses are installed in holders.
Series Prefix Disconnect Ampacity Number of Poles 04 Fuses (Amps)
Part Number System Combiner Box with Disconnect Part Number System Example: BCBD150-12-10F = B C B D 1 5 0 - 1 2 - 1 0 F S 0 6 R ____ ___ __ __ _ ___ _
Typical Layout
Integral Disconnect on BCBD Series
4 to 24 Circuits BCBD245-24-00R Pictured
1210
BU-SB101341
Page 3 of 6
Data Sheet 2054
Recombiner (Array Combiner) Boxes
Features
* * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 4 to 12 Input circuits Continuous duty rated at 600Vdc 600Vdc PVS-R Fuses* for overcurrent protection 100A and 200A Fuse case sizes 70A - 200A Fuse ampacity configurations Steel or fiberglass NEMA 3R, 4 or 4X rated enclosures with seamless door gaskets Operating temperature -40C to 50C
Specifications**
Fuse Case Size Number of input circuits Number of output conductors Input conductor range Output conductor range Max fuse rating Max rated current (DC continuous) Enclosure dimensions (in), weight 4 2 6-2/0AWG 4-500kcmil up to 100A 760A 24x24x6, 34 lbs 100 200 8 12 4 8 4 4 2 4 6-2/0AWG 6-2/0AWG 6-4/0AWG 6-4/0AWG 4-500kcmil 4-500kcmil 4-500kcmil 4-500kcmil up to 100A up to 100A up to 200A up to 200A 1520A 1520A 760A 1520A 36x36x8, 94 lbs 42x36x8, 110 lbs 36x36x8, 94 lbs 48x36x8, 135 lbs 12 4 6-4/0AWG 4-500kcmil up to 200A 1520A 60x36x8, 160 lbs
Recombiner Box Part Number System Example: BCBR100-08-125R-S06R = B C B R 1 0 0 - 08 - 1 2 5 R S 0 6 R ____ ___ __ ___ _ ___ _ Series Prefix BCBR - Recombiner Box Fuse Case Size 100 200 Number of Circuits 04 08 12 Fuses (Amps)*** 000 - No Fuses Included 070 080 090 100 (100 amp fuse case size) 125 150 175 200 (200 amp fuse case size) Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact
* See Data Sheet 4203 for details. ** Certain specifications may be modified to meet requirements, please consult factory. *** Fuse ampacity must coincide with fuse case size specified e.g., 100A or 200A.
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BU-SB101341
Page 4 of 6
Data Sheet 2054
Integrated Surge Protective Device*
Features
* * * * * * * * * * Only true UL 1449 3rd Edition (Type 2)** IEC 61643-11 Type 2, IEC 61643-1 Class II Available in standard and disconnect combiner boxes*** UL 94V0 Thermoplastic material IP20 Finger-safe 600Vdc, 1000Vdc, 1200Vdc configurations easyIDTM Visual status indication Available with remote contact signaling Operating temperature -40C to 80C Five year warranty
BSPH_____YPV(R) Visual Status Indication Specifications
Max Continuous Operating Voltage Total Discharge Current Voltage Protection Level Voltage Protection Level at 5kA Integrated Fuse Breaking Capacity Nominal Discharge Current Max Discharge Current Response time Min Conductor Ratings Max Conductor Ratings 600Vdc 40kA <2.5kV _ <2.0 kV _ 30kA 12.5kA 25kA <25ns _ 1000Vdc 1200Vdc 40kA 30kA <4.0kV _ <4.5kV _ <3.5kV _ <4.0kV _ 30kA 30kA 12.5kA 12.5kA 25kA 25kA <25ns _ <25ns _ 60/75C 14AWG 60/75C 2AWG Stranded 4AWG Flexible Remote Signal Contact Available
Dimensions - mm
Module Circuit Diagrams
DC+/- DC-/+
12 11 14
Shown with optional remote contact signaling
BSPH_____YPV(R) Shown with optional remote contact signaling
* See Data Sheet 2055 for additional details. ** Does not apply to 1200Vdc unit. *** Surge module may increase the enclosure size requirement, please see factory for specific sizes. See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/surge.
1210
BU-SB101341
Page 5 of 6
Data Sheet 2054
Current Monitoring Device
Features
* Available in standard and disconnect combiner boxes* * Uses Obvius Solar Current Monitor (SCM) unit * Unique "Mesh" technology optimizes routing communications with no configuration * Twisted pair output or wireless communication * 8 or 16 Input circuit monitoring units * Monitors 4 to 24 input circuits
Specifications
Processor LEDs Protocol Address Setting Inputs 60MHz Arm7 embedded CPU processor 3 x RF, 2 x RS 485, 2 x pulse, alive, alarm Modbus RTU Modbus address may be set from 1 to 247 via DIP switch - 2 pulse inputs, dry contact - Monitor consumption/rate/min/max - Pulse rate/width user selectable to 10Hz, 50Hz, 100Hz, or 250Hz. - Pulse rate option: 10Hz, minimum pulse width 50ms - Pulse rate option: 50Hz, minimum pulse width 10ms - Pulse rate option: 100Hz, minimum pulse width 5ms - Pulse rate option: 250Hz, minimum pulse width 2ms - Contact closure threshold 100W to 2.5kW user selectable - Pulse count values are stored in non-volatile memory. 1 RS-485 (+,-, S), 9600/19200 baud, N, 8, 1, two wire. Supports up to 32 external devices per ModHopper (expandable) Frequency Hopping, ISM band, -SN Option: 400MHz Receive Only (Sensor Network) North America: Temperature 0 - 50C, 0 - 95% humidity, non-condensing. Pollution degree 2, altitude up to 2000M FCC CFR 47 Part 15, Class A 6.5x4.5x2" (260x64x45mm) 1.25lbs (0.67 kg) 9-30Vdc, 200mA
Communications RF Environmental EMC Size Weight Power Input
*Monitoring module may increase the enclosure size requirement, please consult factory for specific sizes.
The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.
(c) 2010 Cooper Bussmann www.cooperbussmann.com
1210 BU-SB101341 Page 6 of 6 Data Sheet 2054


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